What is Induction Brazing?
Rather than using a torch to heat the metal, the parts to be brazed are placed in an inductor. (a single or multiple turn coil formed from copper tubing).
Very high frequency current (in the range of 1kHz to 450 KHz) is applied to the inductor via a high frequency generator and this induces eddy currents into the part being heated.
These induced eddy currents cause the metal placed within the inductor to be heated. The applied flux on the metal subsequently turns into solution thereby cleaning the braze joint and the alloy then melts and flows in and around this braze area.
The advantages of induction heating are:
a) A controlled heat affected zone. (The heat is localized and eliminates the necessity to apply heat to the entire part.Distortion and oxidation levels are minimized)
b) Improved operator input:
The operator has the advantage of sliding or rotating the parts during the brazing process enabling both of the brazed surfaces to receive a much fuller coverage of alloy.
The heat applied by induction is completely controlled by the operator and allows us to stay within the operating ranges of the alloy .
Each part is brazed individually and should a problem arise, it is confined to this particular part only and not to an entire lot. |